May 9, 2010 7:49 AM

BP Exec: Oil Leak Containment Box "Didn't Work"

(CBS/AP)  Updated at 11:39 p.m. ET

A novel but risky attempt to use a 100-ton steel-and-concrete box to cover a deepwater oil well gushing toxic crude into the Gulf of Mexico was aborted Saturday after ice crystals encased it, an ominous development as thick blobs of tar began washing up on Alabama's white sand beaches.

Complete Coverage: Disaster in the Gulf

The setback left the mission to cap the ruptured well in doubt. It had taken about two weeks to build the box and three days to cart it 50 miles out then slowly lower it to the well a mile below the surface, but the frozen depths were too much for it to handle.

Still, BP officials overseeing the cleanup efforts were not giving up just yet on hopes that a containment box - either the one brought there or a larger one being built - could cover the well and be used to capture the oil and funnel it to a tanker at the surface to be carted away. Officials said it would be at least Monday before a decision was made on what next step to take.

"I wouldn't say it's failed yet," BP chief operating officer Doug Suttles said. "What I would say is what we attempted to do ... didn't work."

(Scroll down to watch "CBS Evening News" Anchor Katie Couric interview author and expert Mike Tidwell about the massive oil spill in the Gulf and its potential consequences to coastal communities.)

There was a renewed sense of urgency as dime- to golfball-sized balls of tar began washing up on Dauphin Island, three miles off the Alabama mainland at the mouth of Mobile Bay and much farther east than the thin, rainbow sheens that had so far arrived sporadically in the Louisiana marshes.

"It almost looks like bark, but when you pick it up it definitely has a liquid consistency and it's definitely oil," said Kimberly Creel, 41, who was hanging out and swimming with hundreds of other beachgoers. "... I can only imagine what might be coming this way that might be larger."

About a half dozen tar balls had been collected by Saturday afternoon at Dauphin Island, Coast Guard chief warrant officer Adam Wine said in Mobile. Authorities planned to test the substance but strongly suspected it came from the oil spill.

A long line of materials that resembled a string of pompoms were positioned on a stretch of the shore. Crews walked along the beach in rubber boots, carrying trash bags to clear debris from the sand.

Brenda Prosser, of Mobile, said she wept when she saw the workers.

"I just started crying. I couldn't quit crying. I'm shaking now," Prosser said. "To know that our beach may be black or brown, or that we can't get in the water, it's so sad."

Prosser, 46, said she was afraid to let her 9-year-old son, Grant, get in the water, and she worried that the spill would rob her of precious moments with her own child.

"I've been coming here since I was my son's age, as far back as I can remember in my life," Prosser said.

In the three weeks since the Deepwater Horizon rig exploded on April 20, killing 11 workers, about 210,000 gallons of crude a day has been flowing into the Gulf. Until Saturday none of the thick sludge - those iconic images of past spills - had reached Gulf shores.

It was a troubling turn of events, especially since the intrepid efforts to use the containment box had not yet succeeded. There has been a rabid fascination with the effort to use the peaked box the size of a four-story house to place over the ruptured well. It had taken more than 12 hours to slowly lower it to the seafloor, a task that required painstaking precision to accurately position it over the well or it could damage the leaking pipe and make the problem worse.

It was fraught with doubt and peril since nothing like it had been attempted at such depths with water pressure great enough to crush a submarine. It ended up encountering an icy crystals, familiar territory for deepwater drilling.

The icy buildup on the containment box made it too buoyant and clogged it up, BP's Suttles said. Workers who had carefully lowered the massive box over the leak nearly a mile below the surface had to lift it and move it some 600 feet to the side. If it had worked, authorities had said it would reduce the flow by about 85 percent, buying a bit more time as a three-month effort to drill a relief well goes on simultaneously.

Company and Coast Guard officials had cautioned that icelike hydrates, a slushy mixture of gas and water, would be one of the biggest challenges to the containment box plan, and their warnings proved accurate. The crystals clogged the opening in the top of the peaked box like sand in a funnel, only upside-down.

Options under consideration included raising the box high enough that warmer water would prevent the slush from forming, or using heated water or methanol to prevent the crystals from forming.

More Oil Spill Coverage

AP: Oil Blowout Preventers Known to Fail
BP Probe: Blowout Triggered by Methane Gas
Oil Leak Container Touches Down on Seafloor
Pelicans' Brief Success Threatened by Oil Spill

Steve Rinehart, a BP spokesman in Mobile, Ala., said late Saturday a second containment device was under construction by Wild Well Control, Inc., in Port Fourchon, La., the company that built the first one.

"It's the same general idea and approach. It may be a slightly different size and shape," he said.

Even as officials pondered their next move, Coast Guard Rear Adm. Mary Landry said she must continue to manage expectations of what the containment box can do.

"This dome is no silver bullet to stop the leak," she said.

The captain of the supply boat that carried the precious cargo for 11 hours from the Louisiana coast earlier last week wasn't giving up hope.

"Everybody knew this was a possibility well before we brought the dome out," Capt. Demi Shaffer, of Seward, Alaska, told an Associated Press reporter stationed in the Gulf in the heart of the containment zone with the 12-man crew of the Joe Griffin. "It's an everyday occurrence when you're drilling, with the pipeline trying to freeze up."

The spot where Deepwater Horizon rig once was positioned is now teeming with vessels working on containing the well. There are 15 boats and large ships at or near the site - some being used in an ongoing effort to drill a relief well, another with the crane that lowered the containment device to the seafloor.

There is even a vessel at the site called the Seacor Lee that is sending a live video feed from the undersea robots back to BP's operations center in Houston.

"Everyone was hoping that that would slow it down a bit if not stop it," said Shane Robichaux, of Chauvin, a 39-year-old registered nurse relaxing at his vacation camp in Cocodrie, La. "I'm sure they'll keep working on it `til it gets fixed, one way or another. But we were hopeful that would shut it down."

The original blowout was triggered by a bubble of methane gas that escaped from the well and shot up the drill column, expanding quickly as it burst through several seals and barriers before exploding, according to interviews with rig workers conducted during BP PLC's internal investigation.

Deep beneath the seafloor, methane is in a slushy, crystalline form. Deep sea oil drillers often encounter pockets of methane crystals as they dig into the earth.

As the bubble rose up the drill column from the high-pressure environs of the deep to the less pressurized shallows, it intensified and grew, breaking through various safety barriers, said Robert Bea, a University of California Berkley engineering professor and oil pipeline expert who detailed the interviews to an Associated Press reporter.

"A small bubble becomes a really big bubble," Bea said. "So the expanding bubble becomes like a cannon shooting the gas into your face."

@katiecouric: Oil Spill's Impact on Gulf Coast Wildlife


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Add a Comment See all 103 Comments
by CBSknows May 23, 2010 2:12 PM EDT
CONTAINMENT BOX IS THE ONLY ANSWER TO CAPTURE OIL, ICING PROBLEM..NO BRAINER TO FIX ! ! !
HEAT RISES AND WILL RISE ALL THE WAY TO THE SURFACE INSIDE THE DOME OF THIS UNIT AND INSIDE THE HOSE CONNECTED TO THE SHIP, KEEPING OIL HEATED AND THINNED ! !

COAT ENTIRE UNIT WITH RUBBER, ESPECIALLY ON THE TOP INSIDE OF DOME, WRAP HEATING COIL WIRE AROUND AND INSIDE OF UNIT,COAT WITH RUBBER. BINGO YOU HAVE A RUBBER INSULATED ELECTRIC BLANKET THAT THE HEAT CAN BE CONTROLLED FROM THE SHIP ABOVE THAT IS SUPPLYING POWER TO THE ELECTRIC BLANKET, NO ICING, THINNER OIL TO DEAL WITH..NO BRAINER ! ! JUST THE RUBBER ALONE WILL HELP, LOOK AT A SKIN DIVER SUITE.

THANK YOU, RESPECTFULLY, MICHAEL V CALDWELL

THINKING OUT OF THE BOX FOR AMERICA & OUR WORLD
Reply to this comment
by Ceres6 May 10, 2010 8:39 AM EDT
At the end of next month when the oil companies show their profits for the trimester, they will confirm that the tragedy at the Gulf of Mexico was a blessing to them. Even though hundreds of thousands of people in the fishing and tourism industries suffered a lot, and millions of animals were killed, the oils companies will make a huge profit. Even their executives will collect a few millions dollars in extra bonus money. We simply need to look at the price of the barrel of oil and the price of gasoline at the pump, to see that the oil companies are already in their way to have a historic profit.
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by echeez May 10, 2010 12:07 AM EDT
It is frustrating that no news channels have been able to show us any live footage of what this oil leak actually looks like underwater... I am assuming that BP or the Coast Gaurd or whoever is manning these remote controlled submersibles that are trying to do the repairs, have access to some kind of live video feed or at least ultra sounds down there? Inquiring minds want to see with their own eyes what we're really dealing with down there!
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by book_of_wally May 10, 2010 3:40 PM EDT
I think it just looks black.
by peytonlaw May 9, 2010 11:57 AM EDT
test
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by ladd09 May 9, 2010 11:23 AM EDT
Instead of placing a contraption with a hole in the top to keep the well producing, they should just cap it period, and shut it down. Then drill another hole near it to relieve the presure or better yet, sink a 500 ton block of concrete over the top of it.
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by book_of_wally May 10, 2010 3:44 PM EDT
I dont think there is any way to cap it, its a mile down. They should have been more careful.
by psfcbs June 4, 2010 1:46 PM EDT
Along this same thinking, how about building a plate/disk with a large aperture centered in it that can be closed after setting over the well? Maybe designed like a a camera iris?? The piping apparatus would have to be removed for this to work, probably after the large disk is put into place... and then close the iris.
by newsterI May 9, 2010 10:48 AM EDT
About a half dozen tar balls had been collected by Saturday afternoon at Dauphin Island,

Authorities planned to test the substance but strongly suspected it came from the oil spill."

Ya THINK it might be the oil that's leaking huh huh?
DUH, this is a no brainer, I can't believe these idiots have to TEST the obvious here, as if the smell alone isn't proof what they are.
And these are the morons in charge of our country, they test oily tarballs washing up on a beach after a massive oil spill to see if it's really oil, the same morons do an autopsy on someone who just jumped off a 24 story building onto the street below- to find out the cause of death!
Reply to this comment
by bruce789 May 9, 2010 9:47 AM EDT
I would think the oil is making the box buoyant, rises to top of the box. Put a open valve at the top and then anchor box to sea floor, close valve.
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by book_of_wally May 10, 2010 3:45 PM EDT
What will you use to anchor it, 1/4-20 socket head cap screws?
by egresor May 9, 2010 9:18 AM EDT
i think we should open up the preserves in alaska

don't we want the petroleum industry to do for alaska what they're doing to the gulf?

oh look!

see that?!

you're seeing the future folks!!

make the move to wind and alternative fuels mr president

dilly-dallying with the petroleum industry invites only more

btw

did you know that americans give the petroleum industry 38 billion dollars per year in direct and indirect subsidies?

well it's true

look it up

you will find a maze of money being funneled to a profit making industry

which other tremendous profit making industry is given 38 billion per year of taxpayer monies?

and how long has this been going on?

you may guess from the time of the opec embargo and that would be logical, but try many decades before that.

i've not totaled it up but image how much money you get with decades of multi-multi-billion dollar subsidies?

of your money going to exxon? maybe it wil help pay the retiring chairman his half billion dollar retirement package?

you're paying for that too. think exxon used their money for it?

america's petroleum policy is a labyrinth of deception

and you're the one paying for it. funny thing is nobody wants to know or change it. why is that?

but we have those nice petroleum industry commercials to off-set it all!

:))
Reply to this comment
by thomderr1 May 9, 2010 9:00 AM EDT
I am not versed in this technology however, it would seem logical that a constant stream of water (or a water and oil mix) would have averted this situation. Could the vacuum been attached before the device was lowered? The flow through the supply tube seems that it may have avoided this situation.
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by quapawsix May 9, 2010 8:33 AM EDT
Again modern man proves just how incompetent he is, and if the privet sector continues to worry about their bottom line the they will continue to do the job as cheep as possible and forget using any safety measures they cost to much. Well whats the cost now?
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