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January 29, 2010 1:11 PM

Toyota Recall Costing the Automaker Dearly

(CBS/AP)  Toyota's still-expanding recalls over faulty gas pedals and an unprecedented decision to stop selling and building some of its top-selling models in the U.S. are costing the carmaker dearly: industry analysts are already forecasting its market share will sink to its lowest since 2006.

Toyota says it has begun shipping parts to dealers to fix the gas pedals, reports CBS News National correspondent Jeff Glor, but consumer frustration was mounting as there's no word yet on when or where millions of drivers will be able to get their cars fixed.

The company said in an e-mail to employees obtained by The Associated Press Friday that it had presented a remedy to the National Highway Traffic Safety Administration. The memo did not say when the repairs would make their way to customers.

"Plans are being developed on a variety of fronts. Tomorrow, we will update you with further details," Toyota said in the e-mail, sent Thursday night.

Japanese Trade Minister Masayuki Naoshima sounded a note of alarm Friday about the tarnished reputation of Toyota Motor Corp., the nation's iconic automaker.

"The scale of the recalls is huge. The situation is serious. It points to the possible dangers a global economy can bring," Naoshima told reporters. "I would like Toyota to respond properly to secure consumer confidence."

Toyota Answers Questions about Gas Pedal Recall

Toyota dealerships across the U.S. have been flooded with phone calls from owners wondering if their cars are safe to drive.

"We've been fielding 120 to 150 calls a day, 20 to 30 people coming in, all to find out about the recall," dealer John Symes tells CBS News.

Toyota's U.S. recall woes have been making daily headlines around the world, setting off worries in Japan the automaker's once sterling image for top-rate manufacturing has failed to hold up to the pressures of rapid globalization.

In the U.S., House lawmakers have scheduled a Feb. 25 hearing to review the complaints of sudden unintended acceleration in Toyota vehicles, underlining the growing concerns there.

In its monthly report, U.S. auto research Web site Edmunds.com said Toyota's U.S. market share was likely to drop to 14.7 percent in January, its lowest since March 2006. Rival Ford Motor Co.'s would gain to 18 percent, its best performance since May 2006.

Read more about the Toyota recall at CBSNews.com:

Ford Stops Some China Vehicle Production
Toyota Part-Maker Gets Unwanted Spotlight
Toyota Took Short Cuts in Drive to Top
Toyota's Massive Recall Snowballs
Toyota Recalls 1M More Vehicles
Toyota Recall Not Result of Simple Glitch
GM Tries to Lure Wary Toyota Owners
Toyota's Sales Halt Deals Blow to Image

Toyota is expected to sell 103,000 vehicles in January, down 11.9 percent from January a year earlier and down 45.0 percent from December 2009, according to Edmunds.com.

"This is a massive, multi-faceted problem for Toyota," Edmunds.com's John Giamalvo tells "Early Show" co-anchor Harry Smith. "I think they'll recover, when they recover has become the real question."

Ford, the only U.S. automaker to avoid bankruptcy court, will sell 126,000 units in January, up 33.4 percent compared to January 2009 and down 30.4 percent from December 2009.

The cost of the recalls is likely to total about $900 million, and lost sales is costing Toyota another $155 million a week, according to Tatsuo Yoshida, auto analyst at UBS in Tokyo.

The sales suspension affects eight models in the U.S., including some of Toyota's most popular cars, including the top-selling Camry. Toyota has not said how long the sales suspension will last, and the damage would widen the longer the suspension continues.

Since November, Toyota has recalled some 5 million vehicles in the U.S. for problem gas pedals and floor mats that get stuck in the pedals, when accounting for vehicles that were recalled more than once.

The recall has widened to Europe and China, and beyond Toyota.

Ford stopped production of some full-sized commercial vehicles built by a Chinese joint venture because they have accelerators built by the same parts supplier as in the Toyota recall.

Toyota has not given a number on the recall in Europe but is recalling about 75,500 RAV4 sport-utility vehicles in China for pedal problems. Separately, Toyota recalled 1.1 million more vehicles this week in the U.S.

The gas pedal system recall includes 2009-2010 RAV4, the 2009-2010 Corolla, the 2009-2010 Matrix, the 2005-2010 Avalon, the 2007-2010 Camry, the 2010 Highlander, the 2007-2010 Tundra and the 2008-2010 Sequoia.

Toyota spokesman Paul Nolasco said timing was still undecided for a fix for the faulty pedals. He refused to confirm media reports that said Toyota was switching to parts made by Denso Corp. of Japan with which Toyota has had decades of tight relations. Denso declined comment.

Toyota said the maker of the faulty gas pedal systems, CTS Corp. of Elkhart, Ind., was cranking out replacements at three factories, and that some of them already been shipped to Toyota.

Toyota engineers are working with CTS to develop ways to repair, rather than replace, the pedal systems in existing cars and trucks, said spokesman Brian Lyons.

Keinosuke Ono, professor of business at Chubu University in Kasugai, Japan, said the latest problems reflect the struggle Toyota faces in maintaining quality standards at overseas plants. In earlier years, Toyota would send its top officials to oversee production abroad, he said.

"Toyota set up so many plants, turning into an international company," he said. "It was inevitable that rank-and-file quality is becoming endangered."

Safety experts say the best thing to do if the gas pedal sticks is to hit the brake hard and hold it firmly, then shift into neutral or shut the car off and steer to the curb. They say drivers should not pump the brake.

CTS has said the problem is rare - occurring in fewer than a dozen cases - and that no accidents or injuries have been linked to the pedal. The head of CTS, Vinod Khilnani, said his company built the pedal to Toyota's specifications.

A consumer group, Safety Research and Strategies, has said it identified 2,274 cases of unintended acceleration in Toyotas leading to at least 275 crashes and 18 deaths since 1999. Toyota would not confirm those figures.

The costs for Toyota are high.

Jim Gillette, a supplier analyst with consulting company CSM Worldwide, estimated it might cost $25 to $30 per vehicle, plus labor.

But analysts say that, rather than the repair cost, the U.S. sales suspension, estimated to number 20,000 vehicles a week, is hurting the world's biggest automaker even more.

If consumers lose their confidence in Toyota cars, switching to other brands, that cost will be even most painful.

In the U.S., General Motors Co. is offering interest-free loans and incentives to Toyota owners, including $1,000 toward a down payment on a GM vehicle, to get them to switch to a GM vehicle.

Ford is offering $1,000 to Toyota, Lexus, Scion, Honda or Acura drivers who trade in vehicles or have leases expiring by June 30. The trades must be 1995 vehicles or newer.

Toyota shares fell for the sixth straight trading day in Tokyo, finishing at 3,490 yen ($39), down 2 percent from the previous day. The issue has lost more than 10 percent of its value over the last week.

© 2010 CBS Interactive Inc. All Rights Reserved. This material may not be published, broadcast, rewritten, or redistributed. The Associated Press contributed to this report.
Add a Comment
by sellous February 9, 2010 12:41 PM EST
Dear Toyota,

We who know that your cars and trucks are the best an will not let this cause us to stop buying your vehicles, we have had problems with Firestone and others and yet people who love and trust them still support their business.

In This life and imperfect world, things happen, I just hope this isn't due to sabotage.

Pick up the pieces and move on, you are the best and I am confident that you will come out of this even stronger. Go back to the drawing board and bring us them, Toyota Hilux, Toyota Cressida, Toyota Corona, Toyota Crown and others those cars can?t done.

I am driving a 2010 Camry and yes I find a few faults, including the gas consumption, an issue with the brake and a clunking sound especially when I take my foot off the gas pedal and sometimes when I accelerate which I hope to get rectified at my next service.

On the same breath can you help to reduce the payment for me, it is kinda stiff, paying $509.00 monthly, just though of asking while I am here.

I?ll be launching a website wherein all Toyota lovers can express their love and respect for Toyota
Long live Toyota.
Reply to this comment
by iirishamerican January 29, 2010 12:36 PM EST
there is two different waves of vehicles, some need gas pedal bracket modification due to the floor mat causing sudden acceleration and some need the gas pedal assembly due to electrical malfunction and getting in the way of the floor mat since they are all drive by wire, meaning electrical and not a typical mechanical driven cable thats attatched to the trottle body on the engine and goes to the pedal.
Reply to this comment
by RedWings_ninety_one January 29, 2010 11:45 AM EST
Toyota is out to destroy the world!

I'm just kidding, I've got no problem with Toyota. But that's mostly because I don't own one and my favorite NASCAR driver, Kyle Busch, drives one.
Reply to this comment
by book_of_wally January 29, 2010 8:22 AM EST
I have no problems with my union made GM vehicle.
Reply to this comment
by 1lizzydog January 29, 2010 8:14 AM EST
If, as some news is reporting, there are two manufacturers of the accelerator pedal systems and only one is Bad, why not replace the bad systems with the good brand? Is it that Toyota's bottom line is worth more than people's lives?
Reply to this comment
by msay3 January 29, 2010 11:29 AM EST
Thats for sure!! Seems like Toyota's "loss" is paramount in comparisson to the loss families might suffer due to Toyota's gas pedal blunder!! I'll stick to my Cadillac, thanks...
by payasyougo January 29, 2010 7:53 AM EST
Toyota, not sure why a new driver's floormat wasn't created instead of a new gas pedal.

Must be the same reason that doctor's overprescribe tests.
Reply to this comment
by deohgee January 29, 2010 7:51 AM EST
I bet it's in the electronics. How could it be so difficult to redesign a gas pedal? Or a floormat?
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